ESAB 0558102553 Rebel EMP 205ic AC/DC Multi-Process MIG/Stick/TIG Welder

The ESAB Rebel EMP 205ic AC/DC Multi-Process Welder is a powerhouse in portable welding technology, delivering unmatched versatility and best-in-class performance across MIG, Flux-Cored, Stick, DC TIG, and AC TIG processes. Designed for professionals who demand precision, power, and portability, this welder is capable of TIG welding aluminum in AC mode while offering full control over arc characteristics. Weighing just 50 lbs (22.7 kg) and featuring a five-handle roll cage, the Rebel EMP 205ic AC/DC is built to tackle any job in the shop or on-site. With dual-voltage capability (120V/230V), advanced AC TIG controls, and ESAB’s exclusive sMIG (smartMIG) technology, this all-in-one machine is a go-anywhere, weld-anything solution.

ESAB Rebel EMP 205ic AC/DC Multi-Process Welder At a Glance

• True Multi-Process Welding: Delivers exceptional MIG/MAG, Flux-Cored, Stick (including 6010 electrodes), DC TIG, and AC TIG performance, covering industrial, repair, and fabrication needs.
• Advanced AC TIG Capabilities: Features high-frequency start, AC frequency adjustment (25-400 Hz), balance control (60-90%), and amplitude offset for superior aluminum TIG welding.
• ESAB’s sMIG Technology: The smartMIG function monitors and adapts to your welding style, providing a stable arc for consistent, high-quality welds—ideal for both novices and professionals.
• Durable, Portable Design: Weighing only 50 lbs (22.7 kg), with a rugged five-handle roll cage, this welder is built for tough job sites and workshop environments.
• Dual Voltage Input (120V/230V): Offers flexibility to weld anywhere, including job sites with limited power sources or generator setups.
• Industry-Leading Duty Cycle: At 205A (MIG/TIG) and 180A (Stick), this welder is designed for extended operation without overheating.
• TFT Multilingual Display: Includes four memory slots per process, adjustable inductance, pre/post-flow control, and spot weld settings for complete arc customization.
• Compatible with CoolMini 2 Water Cooler: Enhances TIG welding performance during prolonged use, improving thermal efficiency and weld consistency (sold separately).
• Backed by ESAB’s Iron Clad Pledge: Includes a three-year warranty and 100% satisfaction guarantee, ensuring reliability in the toughest conditions.

Markets

• Fabrication & Manufacturing: Perfect for precision welding in light to medium fabrication, offering high-performance MIG, TIG, and Stick welding capabilities.
• Automotive & Motorsport: Great for repairing frames, exhaust systems, and custom fabrications, especially aluminum TIG welding applications.
• Agriculture & Equipment Repair: Handles on-site and workshop repairs for farm equipment, trailers, and machinery with multi-process flexibility.
• Pipe & Structural Construction: Works with cellulosic Stick electrodes (6010) for pipeline welding, ensuring strong, high-quality welds in tough environments.
• Maintenance & Repair Operations (MRO): A versatile solution for industrial, fleet, and municipal maintenance teams who need portability and multi-process welding.
• Training & Education: Offers easy setup modes for beginners and advanced settings for professionals, making it a great choice for welding schools.
• Food & Beverage Industry: Ideal for stainless steel welding in food processing environments, meeting strict sanitary welding requirements.

For welders working across fabrication, repair, automotive, agricultural, and industrial applications, the Rebel EMP 205ic AC/DC is designed to handle demanding tasks with ease. Whether welding mild steel, stainless steel, or aluminum, this machine provides precision arc control, high-frequency starts, pulse modes, and adjustable AC balance—ensuring clean, high-quality welds with minimal spatter. The TFT multilingual display, four programmable memory locations per process, and advanced wave balance controls make it ideal for experienced professionals and novice welders alike. Now compatible with the CoolMini 2 water cooler (sold separately), the Rebel EMP 205ic AC/DC is ready for extended TIG welding operations with optimal thermal management.

ESAB 0558102553 Rebel EMP 205ic AC/DC Multi-Process MIG/Stick/TIG Welder Processes

• Multi-Process
• SMAW/MMA (Stick)
• GTAW-AC (TIG AC)
• GTAW-DC (TIG DC)
• GTAW (TIG)
• GTAW-P (Pulsed TIG)
• GMAW (MIG/MAG)
• FCAW (Flux Core)

ESAB 0558102553 Rebel EMP 205ic AC/DC Multi-Process MIG/Stick/TIG Welder Industries

• Repair and Maintenance
• Agricultural Equipment
• Pipe Construction
• Food and Beverage
• Training Schools
• Light Fabrication
• Automotive Bodies

ESAB 0558102553 Rebel EMP 205ic AC/DC Multi-Process MIG/Stick/TIG Welder Features

• True All-Process – excellent performance on MIG/MAG, Flux-Cored, STICK (including cellulosic electrodes), DC LIFT TIG and AC TIG industrial applications
• Advanced AC TIG Features like High Frequency Starts, Frequency Adjustment up to 400 Hz, Expanded Balance & Offset Control and Dual Current. With DC LIFT TIG also offers a Pulse Mode up to 500 Hz.
• Technology – exclusive sMIG (“smart MIG”) a short arc process feature that continuously learns and adapts to the operator’s welding technique to provide a stable arc and superior, repeatable welds; increases productivity for the experienced welder, and reduces training time for novice welders
• Unmatched Portability and Durability – weighing in at only 22.7 Kg (50.0 lbs) Rebel EMP 205ic AC/DC with 5-handle roll cage can tackle any job around the shop or out at the job site
• TFT Multilingual Display – packed full of features, Rebel EMP 205ic AC/DC has 4 programmable memory locations for each process, multi-language selection, trim adjustment, inductance control, pre/post flow control and spot weld setting – giving you the ability to fine tune your welds for optimal performance
• Backed by ESAB Iron Clad Pledge and 3-year warranty

ESAB 0558102553 Rebel EMP 205ic AC/DC Multi-Process MIG/Stick/TIG Welder Specifications

• Input Voltage: 120V or 230V, 50/60 Hz
• Max Output:
  • 205A @ 24.3V (MIG)
  • 205A @ 18.2V (TIG)
  • 180A @ 27.2V (Stick)
• Duty Cycle:
  • MIG: 205A @ 25%, 115A @ 20%
  • TIG: 205A @ 25%, 105A @ 40%
  • Stick: 170A @ 25%, 75A @ 40%
• Wire Feeder Speed: 2.0-12.1 m/min (80-475 in./min)
• Wire Diameter Capability:
  • Mild Steel, Stainless, Flux-Core, and Aluminum: 0.023″ – 0.045″ (0.6 – 1.2 mm)
• AC Balance Control: 60-90%
• Pulse TIG Frequency (DC): 1-500 Hz
• Open Circuit Voltage: 68V
• Power Factor at Max Current: 0.98
• Efficiency: 78%
• Plug Type: NEMA 6-50P (230V)
• Recommended Generator: 8.0 kVA (230V)
• Dimensions: 23″ x 9″ x 16″ (584 x 229 x 406 mm)
• Weight: 50 lbs (22.7 kg)
• Protection Class: IP23S (Industrial-Grade)
• Certification: CSA Approved

Why Welders Choose the ESAB Rebel EMP 205ic AC/DC Multi-Process MIG/Stick/TIG Welder

When it comes to multi-process welders, the ESAB Rebel EMP 205ic AC/DC stands in a class of its own. Built to be portable yet powerful, it delivers exceptional performance across MIG, Stick, and TIG applications, including high-precision AC TIG aluminum welding. Whether you’re working in automotive repair, structural fabrication, or industrial maintenance, this machine provides the control, power, and flexibility needed to get the job done right.

The sMIG feature makes welding easier and more efficient, constantly adapting to your technique for smooth, consistent welds. The TFT display and memory storage ensure quick adjustments, allowing welders to switch between jobs seamlessly. With generator compatibility, high-frequency TIG starts, and advanced AC balance settings, this welder is ready for any challenge on the job site or in the workshop.

Backed by ESAB’s Iron Clad Pledge and a three-year warranty, the Rebel EMP 205ic AC/DC is built to last—offering unparalleled performance and durability in a truly portable welding system. Whether you’re a seasoned pro or a newcomer to the trade, this welder is designed to improve your workflow and weld quality with every pass.